{"id":131572,"date":"2025-07-28T00:29:46","date_gmt":"2025-07-28T05:29:46","guid":{"rendered":"https:\/\/www.controleng.com\/?p=131572"},"modified":"2025-07-28T07:11:09","modified_gmt":"2025-07-28T12:11:09","slug":"research-investment-aims-to-streamline-lab-automation","status":"publish","type":"post","link":"https:\/\/www.controleng.com\/research-investment-aims-to-streamline-lab-automation\/","title":{"rendered":"Research investment aims to streamline lab automation"},"content":{"rendered":"\n<p>In an industry that values &nbsp;precision and efficiency, German automation company <a href=\"https:\/\/www.festo.com\/us\/en\/\" target=\"_blank\" rel=\"noreferrer noopener\">Festo<\/a> is allocating 8% of its annual revenue to research and development. This investment amounted to approximately $400 million in the past year, according to Joshua Lamontagne, product market manager for LifeTech at Feso, during a recent WTWH media press briefing.<\/p>\n\n\n\n<p>In 2024, Festo reported a turnover of \u20ac3.45 billion, a decline from \u20ac3.65 billion in 2023. The company allocated 8.8% of its revenue to research and development, totaling approximately \u20ac304 million, compared to 7.7% (about \u20ac281 million) in 2023. In previous years, Festo\u2019s R&amp;D investment was reported to be approximately 8% of annual revenue. The company holds more than 2,600 patents globally and develops around 100 new products annually that are considered for patent applications.<\/p>\n\n\n\n<p>\u201cThis is cutting edge research, trying to develop new technologies and go into new spaces,\u201d Lamontagne said.<\/p>\n\n\n\n<p>Headquartered in Esslingen am Neckar, Germany (near Stuttgart), the company has focused R&amp;D investment on its LifeTech division since the early 2000s, noting connections between industrial pneumatics and the increased use of automated laboratory processes. It also maintains offices in locations such as Shanghai and the Boston area (Marlborough).<\/p>\n\n\n\n<p>\u201cWhat we saw is that these life science customers are looking to automate a lot of processes that are done manually,\u201d Lamontagne explained. \u201cWith our strong background in factory automation and industrial automation, we had the skills required, or the knowledge required, to automate these laboratory or life science processes.\u201d<\/p>\n\n\n\n<p>Active in areas such as diagnostics and pharmaceuticals, Lamontagne shared an example of how Festo\u2019s liquid dispensing technology helped address a client\u2019s challenge with automated vial filling. \u201cThey were overfilling everything by 10%, but this could add up to tens of millions of dollars per year in wasted drug,\u201d he said. By using more precise dispensing systems, the client was able to \u201ctighten the band for that dispense\u201d and save millions annually, Lamontagne noted.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Two decades of research address lab space constraints<\/h2>\n\n\n\n<p>Over the past two decades, Festo\u2019s research has led to the development of technologies aimed at addressing common challenges in lab automation, such as limited space. \u201cLaboratory space is very critical. All of the Festo Life Science products were designed with space-saving in mind,\u201d Lamontagne noted.&nbsp; Lab environments require features like HEPA filtration and the ability to handle hazardous materials, which add to system complexity and cost.<\/p>\n\n\n\n<p>The R&amp;D efforts have resulted in developments such as media-separated valves, which Lamontagne describes as unique in performance: \u201cThere\u2019s no other valve on the market that is this size that\u2019s able to provide the flow rate that we do with media separation.\u201d He adds that these valves are \u201cabout 100 times more leak-tight in gas than a standard pneumatic valve.\u201d<\/p>\n\n\n\n<p>At its Marlborough facility, Festo engineers have worked on reducing system size by integrating components. \u201cWe\u2019re able to take 16 precision regulators and integrate them onto a single circuit and a single manifold to really save space for the customer,\u201d he explained.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">From manual approaches to automated precision for labs<\/h2>\n\n\n\n<p>The research focus aims to improve manual processes in life sciences that can be time-consuming and repetitive. Lamontagne illustrated the issue with an example: \u201cYou\u2019d have somebody who would basically sit all day and twist open the vial, place it back on the rack, and then go through all day like that.\u201d<\/p>\n\n\n\n<p>To address this challenge, Festo developed the EHMD rotary gripper, a compact device capable of gripping and continuous rotation. Adapting their industrial experience to suit laboratory-scale automation involved adjustments in design and function. \u201cWith an electric gripper, you\u2019re going to have slight heating up. With a pneumatic gripper, you\u2019re not going to heat up at all,\u201d Lamontagne explained, highlighting how Festo applied pneumatic principles to meet the temperature-sensitive requirements of lab environments.<\/p>\n\n\n\n<p>The company adopted its piezo control technology, originally developed for industrial pressure regulators over the past 30 years, to design mass flow controllers capable of managing flow rates down to0.2 liters per minute, supporting its shift toward microfluidics applications. \u201cSimilar concepts as a product we\u2019ve been providing for 30 years. It\u2019s just that, instead of pressure control, we\u2019re now controlling a flow in a system,\u201d Lamontagne noted.<\/p>\n\n\n\n<p>The company operates Technical Engineering Centers in Boston and Shanghai to support industrial and laboratory applications. These facilities evaluate customer-specific reagents and chemical processes, focusing on technologies that can be applied in areas ranging from bioreactors in brewing to semiconductor production.<\/p>\n\n\n\n<p>\u201cWhat I think is important with Festo Life Sciences is these life science products were designed with laboratory automation in mind, where space is really important,\u201d Lamontagne reflected. \u201cI think it\u2019s great to see that space-saving go back into a factory automation example and work really well there.\u201d<\/p>\n\n\n\n<p>This\u00a0<em>Control Engineering<\/em>\u00a0article originally appeared on another WTWH Media publication,\u00a0<em><a href=\"https:\/\/www.rdworldonline.com\/festo-pumps-8-of-revenue-into-rd-driving-miniaturized-automation-for-life-sciences\/\" target=\"_blank\" rel=\"noreferrer noopener\">R&amp;D World<\/a><\/em>\u00a0on July 16, 2025.<\/p>\n\n\n\n<p>Edited by Puja Mitra, WTWH Media<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Festo allocates 8% of revenue to R&#038;D, focusing on compact automation for life sciences.<\/p>\n","protected":false},"author":1452,"featured_media":131573,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"pgc_sgb_lightbox_settings":"","footnotes":""},"categories":[104063],"tags":[109736,109340,110434,110436,110437,110435],"tracking-metrics":[],"display-location":[109353],"class_list":{"2":"type-post"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Research investment aims to streamline lab automation - Control Engineering<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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