{"id":131861,"date":"2025-09-07T09:04:28","date_gmt":"2025-09-07T14:04:28","guid":{"rendered":"https:\/\/www.controleng.com\/?p=131861"},"modified":"2025-09-07T09:04:29","modified_gmt":"2025-09-07T14:04:29","slug":"how-to-double-production-with-people-technologies-motion-controls","status":"publish","type":"post","link":"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/","title":{"rendered":"How to double production with people, technologies, motion controls"},"content":{"rendered":"\n<h4 class=\"wp-block-heading\">Manufacturing and motion control insights<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Evaluate how Windsor Door applied continuous improvement principles to streamline production workflows, reduce downtime and improve workforce efficiency including with a $21 million in a new high-speed production line at its Arkansas headquarters to double plant production and efficiency and increased operational capacity.<\/li>\n\n\n\n<li>Analyze how high-performance industrial motors strengthens reliability and energy performance while extending equipment life in high-speed manufacturing environments<\/li>\n\n\n\n<li>Understand how local sourcing, such as partnerships with Arkansas steel mills and technology providers, support supply chain resilience and sustainable growth in industrial operations.<\/li>\n<\/ul>\n\n\n\n<p>Windsor Door, an Arkansas-based manufacturer, provides commercial and residential garage doors by investing in people, engineering and motion-control technologies, including a <a href=\"https:\/\/windsordoor.com\/news\/article\/windsor-door-invests-21-million\" target=\"_blank\" rel=\"noreferrer noopener\">$21 million for a new high-speed production line<\/a>. The high-speed line doubled plant production and efficiency.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"498\" height=\"748\" src=\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-BaldorWindsor-Fig1-ABB-3850-high-speed-production-line.jpg\" alt=\"\" class=\"wp-image-131863\" srcset=\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-BaldorWindsor-Fig1-ABB-3850-high-speed-production-line.jpg 498w, https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-BaldorWindsor-Fig1-ABB-3850-high-speed-production-line-200x300.jpg 200w\" sizes=\"auto, (max-width: 498px) 100vw, 498px\" \/><figcaption class=\"wp-element-caption\">ABB\u2019s Baldor-Reliance electric motors drive Windsor Door\u2019s high-speed production line improved reliability, while contributing to a doubling in plant production and efficiency. Courtesy: ABB<\/figcaption><\/figure>\n\n\n\n<p>In recent years, the company has undergone a significant transformation with a culture of continuous improvement. The shift began with people before production lines.<\/p>\n\n\n\n<p>Windsor Door drives growth by developing in-house talent and strengthening workplace culture while investing in modern equipment. The company\u2019s approach emphasizes progress and transparency, leveraging Arkansas-made materials, local partnerships and talent to spark innovation. Windsor Door is a third-generation family-owned company based in Little Rock, Arkansas, that designs, manufactures and distributes American-made residential and commercial garage doors, for more than 60 years.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Understand operations to understand improvements<\/h2>\n\n\n\n<p>When his sign business closed during COVID-19, Bobby Strahan joined Windsor in 2021 at the entry level, beginning his career at Windsor Door\u2019s Los Angeles distribution center. Though his father, Bob Strahan, serves as president, Bobby Strahan chose to prove himself from the from the ground up, learning every aspect of the business. His willingness to cover second shifts and take on temporary assignments, including frontline roles, gave him a deep understanding of operations while identifying improvement opportunities.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Building a stronger manufacturing culture, decreasing turnover<\/h2>\n\n\n\n<p>As plant manager, Bobby Strahan prioritized placing people in roles where they could succeed by capitalizing on individual strengths and leadership potential. This shifted the plant from a high-stress, high-turnover environment to one defined by collaboration and respect. An approachable style broke down the old us-versus-them divide between managers and production crews. Greater trust led to stronger accountability and deeper investments.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"685\" src=\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig3-ABB-ChrisPindell-BobbyStrahan-1024x685.jpg\" alt=\"\" class=\"wp-image-131864\" srcset=\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig3-ABB-ChrisPindell-BobbyStrahan-1024x685.jpg 1024w, https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig3-ABB-ChrisPindell-BobbyStrahan-300x201.jpg 300w, https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig3-ABB-ChrisPindell-BobbyStrahan-768x514.jpg 768w, https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig3-ABB-ChrisPindell-BobbyStrahan.jpg 1054w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">Engineering manager Chris Pindell (left) and plant manager Bobby Strahan (right) lead Windsor Door\u2019s culture of continuous improvement through investments in people and operational excellence, including investments in motor and motion control technologies. Courtesy: ABB<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Technical leadership, motion control challenges<\/h2>\n\n\n\n<p>To help drive operational change, Strahan brought in Chris Pindell, a certified engineer with a background in steelwork and automation. Hired as engineering manager, Pindell contributed technical expertise and a hands-on leadership style that aligned with Windsor\u2019s evolving culture.<\/p>\n\n\n\n<p>\u201cWhen I came on board, there was a clear desire to change, but they needed someone who could translate vision into execution,\u201d Pindell said.<\/p>\n\n\n\n<p>Pindell worked to eliminate patchwork fixes and reactive maintenance repairs, replaced with structured daily meetings and long-term planning. Doing so reduced overtime with stronger plant organization and accountability.<\/p>\n\n\n\n<p>\u201cAt first, there was some pushback,\u201d Pindell added. \u201cBut over time, people saw the value. It kept us moving in sync and built trust across our team.\u201d<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Investing the latest motors and motion controls<\/h2>\n\n\n\n<p>A major upgrade came with the decision to replace outdated, low-efficiency motors with high-performance electric motors. The resulting high return on investment from using high-performance motors was especially apparent on Windsor\u2019s high-speed line, with significant improvements in operational uptime and energy efficiency, Pindell said. Before, frequent overheating and breakdowns caused delays and downtime. The new motors now power roll formers and drive systems with consistent long-term performance.<\/p>\n\n\n\n<p>\u201cOur old motors would constantly overheat,\u201d Pindell said. With the new motors, \u201cwe haven\u2019t had a single motor failure on the high-speed line.\u201d<\/p>\n\n\n\n<p>Because the motor supplier also is an Arkansas-based company, the local connection reinforces Windsor Door\u2019s commitment to elevating the state\u2019s manufacturing economy by partnering with businesses that share its values and dedication to quality.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">High-speed production: $21 million toward growth<\/h2>\n\n\n\n<p>As part of the growth driven by Strahan and Pindell\u2019s strategy, in 2024, Windsor invested $21 million in a new high-speed production line at its Arkansas headquarters. The high-speed line has doubled plant production and efficiency, in manufacturing low-cost, high-quality builder doors.<\/p>\n\n\n\n<p>Windsor\u2019s reliance on Arkansas-based steel mills began during a national supply chain shortage when out-of-state shipments were delayed for weeks. Local mills allowed Windsor to pick up materials and deliver them directly to its facility to keep operations moving during that critical period. Streamlining logistics helped Windsor and the Arkansas steel industry by reinforcing local demand and creating new direct and indirect job opportunities across the state.<\/p>\n\n\n\n<p>Today, Windsor sources 80% to 90% of the steel from Arkansas, reducing costs and shortening supply lines.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Added investments: RFID, new lines, lower risk<\/h2>\n\n\n\n<p>Current and future projects include relocating the central compressor to a quieter, safer space and implementing a radio frequency identification (RFID) system at the loading dock to automate inventory tracking. After adding a new strut line in August 2025 and a new production line in first-quarter 2026, Windsor anticipates hiring additional staff and adding new shifts to meet demand.<\/p>\n\n\n\n<p>Results extend beyond production improvements. Windsor Door reports a safety rate of 1.3 injuries per 100 employees annually, thanks to improved processes backed by better equipment and a more engaged workforce.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"648\" src=\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig4-ABB-BobbyStrahen-VincentStrahan-BobStrahan-1024x648.jpg\" alt=\"\" class=\"wp-image-131865\" srcset=\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig4-ABB-BobbyStrahen-VincentStrahan-BobStrahan-1024x648.jpg 1024w, https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig4-ABB-BobbyStrahen-VincentStrahan-BobStrahan-300x190.jpg 300w, https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig4-ABB-BobbyStrahen-VincentStrahan-BobStrahan-768x486.jpg 768w, https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-Fig4-ABB-BobbyStrahen-VincentStrahan-BobStrahan.jpg 1118w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">Three generations of the Strahan family reflect Windsor Door\u2019s legacy and future, highlighting the company\u2019s deep roots and commitment to continuous improvement and growth in Arkansas. Left to right: Bobby Strahan, plant manager; Vincent Strahan, distribution center associate; and Bob Strahan, president. Courtesy: ABB<\/figcaption><\/figure>\n\n\n\n<p>\u201cThere\u2019s real pride in the work now,\u201d Strahan emphasized. \u201cWe\u2019ve created an environment where good work is recognized and rewarded.\u201d<\/p>\n\n\n\n<p>Windsor has embraced a merit-based culture where leadership roles go to those who earn them. That approach has improved performance and created a team that enjoys coming to work. This new mindset has improved Windsor Door\u2019s culture and deepened Strahan\u2019s relationship with his father.<\/p>\n\n\n\n<p>\u201cThis journey has brought us closer. He appreciates the progress I\u2019ve made, and I deeply respect the vision he had from the start that continues to guide us,\u201d Bobby Strahan shared.<\/p>\n\n\n\n<p>At Windsor Door, continuous improvements for people and technologies help support Arkansas industries and local workers.<\/p>\n\n\n\n<p><strong>Brandon Canclini<\/strong> is product manager, ABB NEMA Motors <a href=\"https:\/\/www.us.abb.com\" target=\"_blank\" rel=\"noreferrer noopener\">https:\/\/www.us.abb.com<\/a> Edited by Mark T. Hoske, editor-in-chief, <em>Control Engineering, <\/em>WTWH Media<em>,<\/em> <a href=\"mailto:mhoske@wtwhmedia.com\" target=\"_blank\" rel=\"noreferrer noopener\">mhoske@wtwhmedia.com<\/a>.<\/p>\n\n\n\n<p><strong>Keywords<\/strong><\/p>\n\n\n\n<p>High-performance motor application, manufacturing efficiency<\/p>\n\n\n\n<p><strong>Consider This<\/strong><\/p>\n\n\n\n<p>How could high-performance motors help your operational effectiveness?<\/p>\n\n\n\n<p><strong>Online<\/strong><\/p>\n\n\n\n<p><a href=\"https:\/\/windsordoor.com\" target=\"_blank\" rel=\"noreferrer noopener\">https:\/\/windsordoor.com<\/a><\/p>\n\n\n\n<p><a href=\"https:\/\/new.abb.com\/motors-generators\/nema-low-voltage-ac-motors\/variable-speed-ac\/cooling-tower-motors\" target=\"_blank\" rel=\"noreferrer noopener\">https:\/\/new.abb.com\/motors-generators\/nema-low-voltage-ac-motors\/variable-speed-ac\/cooling-tower-motors<\/a><\/p>\n\n\n\n<p>More about motors and drives from <em>Control Engineering<\/em><\/p>\n\n\n\n<p><a href=\"https:\/\/www.controleng.com\/motors-drives\" target=\"_blank\" rel=\"noreferrer noopener\">https:\/\/www.controleng.com\/motors-drives<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Windsor Door transformed operations with a culture of continuous improvement, innovation, and investments in people and operations, including $21 million in a new high-speed production line that doubled plant production and efficiency. Advanced motor technologies improve motion control quality and reliability.<\/p>\n","protected":false},"author":4990,"featured_media":131862,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"pgc_sgb_lightbox_settings":"","footnotes":""},"categories":[104047],"tags":[109984,109340,110658,110657,110656,110659,110654,110655,110652,110653],"tracking-metrics":[],"display-location":[109353],"class_list":{"2":"type-post"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>How to double production with people, technologies, motion controls - Control Engineering<\/title>\n<meta name=\"description\" content=\"Windsor Door transformed operations with a culture of continuous improvement, innovation, and investments in people and operations, including $21 million in a new high-speed production line that doubled plant production and efficiency. 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Advanced motor technologies improve motion control quality and reliability.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/\" \/>\n<meta property=\"og:site_name\" content=\"Control Engineering\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/ControlEngineeringMagazine\" \/>\n<meta property=\"article:published_time\" content=\"2025-09-07T14:04:28+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-09-07T14:04:29+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-BaldorWindsor-mh-Fig2-ABB-MFP_3958-Reliance-motor-efficiency.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1114\" \/>\n\t<meta property=\"og:image:height\" content=\"743\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Brandon Canclini\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@controlengtips\" \/>\n<meta name=\"twitter:site\" content=\"@controlengtips\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Brandon Canclini\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"6 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/\"},\"author\":{\"name\":\"Brandon Canclini\",\"@id\":\"https:\/\/www.controleng.com\/#\/schema\/person\/8d890f03a29f888b154334a8a4ac4e86\"},\"headline\":\"How to double production with people, technologies, motion controls\",\"datePublished\":\"2025-09-07T14:04:28+00:00\",\"dateModified\":\"2025-09-07T14:04:29+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/\"},\"wordCount\":1143,\"publisher\":{\"@id\":\"https:\/\/www.controleng.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-BaldorWindsor-mh-Fig2-ABB-MFP_3958-Reliance-motor-efficiency.jpg\",\"keywords\":[\"ABB\",\"control engineering\",\"high-performance motor application\",\"high-performance motors\",\"industrial motors\",\"manufacturing efficiency\",\"motion control application\",\"motor application\",\"Reliance\",\"Windsor Door\"],\"articleSection\":[\"Motors and Drives\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/\",\"url\":\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/\",\"name\":\"How to double production with people, technologies, motion controls - Control Engineering\",\"isPartOf\":{\"@id\":\"https:\/\/www.controleng.com\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/www.controleng.com\/how-to-double-production-with-people-technologies-motion-controls\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.controleng.com\/wp-content\/uploads\/2025\/09\/CTL2512_WEB_F3_MotorsDrives-ABB-BaldorWindsor-mh-Fig2-ABB-MFP_3958-Reliance-motor-efficiency.jpg\",\"datePublished\":\"2025-09-07T14:04:28+00:00\",\"dateModified\":\"2025-09-07T14:04:29+00:00\",\"description\":\"Windsor Door transformed operations with a culture of continuous improvement, innovation, and investments in people and operations, including $21 million in a new high-speed production line that doubled plant production and efficiency. 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